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PFAS Free Process Aids – Regulation Clarification

Published: April 24, 2026

PFAS Free Process Aids

Wells PM and the Industry has been working hard to replace Per- and polyfluoroalkyl Substances (PFAS) materials over the last few years, in particular within the field of processing aids used in the production of polyolefin films.

This difficult journey has resulted in new and interesting chemistries coming to the fore, and Wells PM has been delighted to bring high performing alternative technologies and products to the market, now offering a suite of PFAS free processing aid masterbatches. Recent EU Commission guidance on the Packaging and Packaging Waste Regulation (PPWR) however, has led to some frustration and confusion within the industry as, based on the Commission’s interpretation, the requirement for ‘targeted PFAS’ testing may no longer be required.

The guidance now indicates that “If TF (Total Fluorine) is below 50 mg/kg (50 ppm), sample could be considered compliant.”  While TOP (Total Oxidizable Precursors) analysis is recommended to check compliance with the 25 µg/kg and 250 µg/kg concentration limits for targeted PFAS within the PPWR, the guidance states that on the basis of the evidence currently available to the Commission, all samples compliant with TF below 50 mg/kg are also compliant with TOP tests.

As the guidance clarifies that Industry now only has to comply with a TF content below 50mg/kg or 50ppm in the finished films, the significant on cost of testing and qualification of films as ‘PFAS Free’ including expensive targeted PFAS testing is no longer required. The film has to only be shown to contain less than 50ppm TF, something much more achievable.

This clarification means that users of Wells PM fluorine-based polymer processing aids, when used at the recommended addition rate, may indeed fall below the stipulated 50ppm TF in their final films. Therefore, these films would be compliant with the legislation without the need for a producer to move to a PFAS free process aid, and therefore can continue manufacturing using standard fluorine-based Wells PM polymer process aids.

It is important to note that it is the responsibility of the producer of the finished films to confirm this compliance through laboratory testing of the finished film for TF.

As regards food-contact packaging containing PFAS which exceeds this threshold and has been produced before 12th of August 2026, the PPWR does not foresee a transitional period for the exhaustion of these stocks.

Therefore, food-contact packaging placed on the market after 12th August 2026 must comply with the PFAS limits laid down in this Regulation, while food-contact packaging placed on the market before 12th August 2026 may remain on the market and does not need to be withdrawn.

There are no exceptions regarding food-contact packaging containing recycled material.

Despite this apparent relaxing of the original PFAS restrictions, some companies and brands have decided that they will continue to transition to PFAS free processing aids, using materials such as Wells PM PA96965.

Wells PM would like to confirm that it will fully support both types of technology and has no intention of withdrawing from fluorine-based processing aids and these will remain available.

In order to provide both types of technology to the market Wells PM has performed suitable testing to confirm that its ‘PFAS Free’ products are also fully compliant.

This interpretation of the legislation is that of Wells PM only, customers and users must make their own independent determinations to ensure they are in full compliance with these and any other regulations appropriate for their products and markets.

To find more information on Wells PMs’ range of PFAS Free Process Aids follow this link:

Processing Aids

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1984
Wells Plastics Founded

The business was founded in 1984 by Danny Wells servicing the UK with specialist additive masterbatches for the UK film and fibre marketplace, with a particular expertise in UV masterbatches.

1997
New Management

In 1997 Danny left the business, under new management the product range began to grow.

1999
Bactiglas™ Launches

In 1999 the business entered antimicrobial masterbatch marketplace which would become the Bactiglas™ range of products.

2003
Reverte™ Arrives

In 2003 Wells developed a range of oxo-biodegradable masterbatches which would become the Reverte™ range of products in 2005.

2006
Expansion

In 2006 the business began its first site expansion taking on more warehousing and office space on the same industrial estate, including an expansion of the lab facility to support the growing business.

2009
Growing Team

In 2009 the

Technical Department expanded further

2011
Management Buy Out

In 2011 KCP supported a management buy-out and provided investment for growth

2012
International Growth

In 2012 Wells increased dramatically its international foot print through an expanded distribution network.

2015
Founding Members

In 2015 Wells are the founding Member of the oxo-biodegradable plastics federation (now known as the Society of Biodegradable Polymers)

2018
Capacity Increases

In 2018 the business underwent a significant capacity uplift with a 40% expansion and extension of the current production facility

2019
ISO 14001

In 2019 the business achieved ISO 14001

 

2020
Ecovadis Silver

In 2020 Wells achieve a Silver EcoVadis rating

2022
A Busy Year

In 2022 Wells created the Innovation Centre, a raw material warehouse, gained a Gold Ecovadis rating and completed a Management Buy Out

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Our products

A wide range of masterbatches for film and sheet applications

Marketed under the Bactiglas™ trademark masterbatches and powders food packing through to medical devices.

A wide range of masterbatches for film, sheet and injection moulding applications

Wells offer a bespoke additive masterbatch and compounding service

Exothermic and endothermic masterbatches and powders for extrusion and injection moulding processes.

A range of biopolymer and biobased materials for extrusion and injection moulding applications.

Wells additive masterbatch and compound contract manufacturing services

A wide range of bespoke flame retardant masterbatch and compound solutions.

Masterbatches to enhance point of sale items with fragrances or eliminate unwanted mal-odours from recycled feedstocks

A range of masterbatches sold under the Reverte™ trademark for providing a biodegradable property to polyolefins

Masterbatches to improve the quality and aesthetics of extruded polymer, reducing waste and energy consumption.

A range of compounds to aid in the purging, cleaning and shut down procedures of extrusion equipment.

Masterbatches and compounds which provide an enhanced and controlled slip property to extruded and injection moulded articles.

Masterbatches to enhance stability polymers during processing, in use and during recycling suitable for a wide range of applications and processes

Masterbatches to enhance the UV stability of polymers during suitable for a wide range of applications and processes